Condition monitoring · Industrial reliability
We turn plant data into maintenance decisions.
Data. Control. Performance.
We design and run asset-monitoring and predictive-maintenance platforms that bring your plant equipment —vibration, process, PLC— into a single decision layer: secure and deployable on your own site.
What we do
Reliability engineering, on real data
APD Dynamics helps industrial plants move from corrective to predictive maintenance. We collect asset signals, compute their health and anticipate failure — on industrial standards, and without your data ever leaving your network.
Condition monitoring (CBM)
24/7 continuous monitoring of rotating and critical equipment, with a health index and NAMUR NE-107 alarms.
AI-driven predictive maintenance
Anomaly detection and remaining-useful-life (RUL) estimation to plan the intervention before failure happens.
Plant integration
We bring data from different platforms and protocols into a single platform: vibration analyzers, OPC UA, Modbus, PLCs and CMMS.
Reliability & assets
Criticality × condition risk matrix, reliability KPIs and intervention history, aligned with ISO 55000.
Our platform
[nombre] — la capa de decisión de tu planta
We're putting this section together. Soon we'll explain here how our monitoring and predictive-maintenance platform works.
Security by design
Implemented security protocols
La ciberseguridad no es un añadido: está integrada en cada capa de [nombre], siguiendo las buenas prácticas de la industria (IEC 62443, NAMUR, ISO 55000).
Authentication & roles (RBAC)
JWT access and role-based control (administrator, technician, operator). Passwords stored hashed; permissions checked on every operation.
Encryption in transit · mTLS
HTTPS/TLS communications and OPC UA with mutual X.509 certificate authentication (mTLS) to the PLCs.
Secrets management
Connector credentials encrypted and masked: never returned in clear by the API nor written to logs.
On-premise deployment
[nombre] puede operar dentro de tu propia red (servidor local / NAS): los datos de proceso no salen de la planta. Segmentación DMZ / red de control.
Read-only connectors
La adquisición contra DCS, historizadores y analizadores es de solo lectura: [nombre] observa la planta, no la opera.
Traceability & audit
Event and error logging, change history and full persistence: all data is backed up and exportable.
Frequently asked questions
Predictive maintenance: common questions
What is predictive maintenance and how does it differ from preventive?
Preventive maintenance works on a calendar (every X months), needed or not. Predictive works on the equipment's actual condition: vibration, temperature and process are measured, and you only act when the data shows degradation. It avoids unnecessary downtime and, above all, surprise failures.
Which equipment can be monitored?
Mainly rotating machinery: pumps, motors, fans, compressors, gearboxes and turbines. Also any asset with process instrumentation (temperature, pressure, flow) or signals available on the PLC.
Do we need to stop the plant to install it?
No. The platform reads the systems and sensors you already have (vibration analyzers, PLCs, historians) without touching process control. If new sensors are needed, they are fitted during a scheduled shutdown.
Does my plant data leave for the internet?
It doesn't have to. The platform can run inside your own network (local server or NAS): process data never leaves the plant. Connectors are read-only and access is authenticated and role-based.
Which systems does it integrate with?
We bring data from different platforms and protocols into a single platform: vibration analyzers, OPC UA, Modbus, PLCs and CMMS (for work orders).
How long until it delivers results?
The health index and alarms work from day one with the configured thresholds. Predictive analytics (anomaly detection and remaining-useful-life) needs asset history to learn its normal behaviour.
Let's talk
Tell us about your plant
Get in touch and we'll set up a demo with your own equipment. No commitment.